The versatility of Duetti Packaging machinery #
The beverage sector is one of the most demanding in terms of production rates, variety of formats, and the need for product protection. Whether dealing with uniquely shaped glass bottles, lightweight cans, or flexible containers, the end-of-line must guarantee stability and speed.
Duetti Packaging offers solutions ranging from single monoblocks for medium production to high-speed complete lines, adapting to the specificities of every container.
Glass bottles: quality and protection #
For wines, spirits, and premium beverages in glass, the priority is preventing breakage and ensuring packaging integrity.
- vertical casing (top-loading): machines like the MINIPACK or the MULTIPACKER 10 monoblock are ideal for the delicate vertical positioning of bottles inside American boxes (RSC).
- vertical casing (tête-bêche): machines like the MULTIPACKER 10 or FLEX-ROBOT are ideal for the interlocking (tête-bêche) positioning of bottles inside American boxes (RSC).
- gripping flexibility: the picking heads are configurable with pneumatic bells (fixed or adjustable), grippers, or suction cups, guaranteeing maximum adaptability to the bottle shape.
- internal protection (iac module): the integration of the partition inserter module allows bottles to be protected during transport, an essential requirement for the wine and spirits industry.
Pet bottles: speed and economies of scale #
For juices and beverages packaged in PET plastic, the priority is having lightweight, economical, safe, recyclable packaging suitable for high-volume logistics.
- wrap around (wa) solutions: for those aiming at cost optimization and robustness, the WRAP 10, WRAP 12, and WRAP 18 models represent the reference standard. By wrapping the cardboard around the product, a rigid pack is obtained that is easily opened at the point of sale.
The wrap around carton:
- is more economical than the RSC carton.
- allows for fast opening at the point of sale without cutting tools.
- allows for higher speeds compared to RSC cartons.
- layout flexibility: Duetti case packers allow for the management of different packaging layouts (e.g., 4×3, 6×4) with optimized changeover times to reduce machine downtime.
Cans: speed and marketing aesthetics #
Cans require rapid handling and are often destined for large-scale retail, where packaging aesthetics are fundamental.
- wrap around (wa) solutions: for those aiming at cost optimization and robustness, the WRAP 10, WRAP 12, and WRAP 18 models represent the reference standard. Wrapping the cardboard around the cans creates a rigid pack, perfect for shelf display.
- layout flexibility: Duetti case packers allow for the management of different packaging layouts (e.g., 4×3, 6×4) with optimized changeover times to reduce machine downtime.
Brief comparison of packaging sustainability #
| Material | Theoretical recyclability | Quality after recycling | Other aspects |
| Can (aluminum) | infinite | maintains quality | very efficient recycling |
| Bottle (glass) | infinite | maintains quality | heavy but stable |
| Bottle (PET) | limited | can decrease | lightweight and widespread |
Crates: sustainability and reuse #
These are rigid containers used to transport, protect, and handle glass bottles, especially in returnable systems.
- vertical crating (top-loading): machines like the PACKER 10, PACKER 20, or FLEX-ROBOT are ideal for the vertical positioning of bottles inside crates.
Palletizing: high speeds and tight schedules #
The beverage end-of-line manages pallets that require high stability for logistical transport.
- layer palletizers (layerpal 10a): for high-capacity lines of crates or bundles, the layer system guarantees a perfectly squared pallet. It is possible to integrate modules for the automatic insertion of interlayers to increase load stability.
- flexible robotics (flex-robot): for those managing multiple lines or heterogeneous formats, the robotic cell offers maximum freedom in customizing palletizing patterns. The basket gripper ensures a perfectly squared pallet, while the robotic unit minimizes maintenance interventions thanks to its reliability.
Conclusion: a partner for every format #
From wineries to large-scale bottlers, Duetti Packaging acts as a single partner. The ability to integrate different modules — from forming to box sealing, up to palletizing — allows for the optimization of efficiency and the reduction of operational costs.
Contact us for a technical consultation on your beverage project.
