The world of industrial automation is experiencing an unprecedented transformation. While the aim of traditional automation was to replace manual labor with mechanical precision, the advent of artificial intelligence (ai) is shifting the bar towards machines capable of simplifying operations, improving efficiency, and providing useful data for production programming.
From HMI to conversation: AI as a production assistant #
The real revolution introduced by Duetti concerns human-machine interaction, which is made possible by a new interface based on artificial intelligence.
The heart of this innovation is an industrial PC installed in the electrical cabinet which, by integrating natural language algorithms (such as ChatGPT), analyzes machine data. Through tablets, smartphones, or PCs, the operator can vocally ask questions and receive immediate support:
- production: it is possible to monitor efficiency, downtime, and the progress of batches being processed simply by asking the system for information.
- diagnostics and troubleshooting: the operator can query the machine about the most common alarms and receive instructions on how to resolve specific anomalies.
- maintenance: the system provides precise information on the next scheduled maintenance tasks and the activities to be performed.
- changeover: the system guides the operator through the operations to be carried out and provides support for the necessary activities.
This technology transforms access to information, drastically reducing learning and usage times for line personnel and improving operational efficiency.
Predictive maintenance: preventing machine downtime with data #
One of the pillars of industry 4.0 and 5.0 is the ability to anticipate problems before they cause a production halt. Duetti solutions integrate AI and IoT analytics to constantly monitor the health of components.
The predictive maintenance software doesn’t just count work cycles, it also analyses anomalies in real time. The system alerts the operator to any deviations from optimal parameters and accurately signals when critical components are about to expire. This data-driven approach enhances plant reliability and ensures operational continuity.
Sustainability and industry 5.0: the “green” side of AI #
For Duetti Packaging, technological innovation is inextricably linked to sustainability. The integration of AI allows the end-of-line to be transformed into a low environmental impact system:
- energy monitoring: AI analyzes consumption peaks and suggests more efficient workflows to reduce energy waste.
- waste reduction: more precise diagnostics mean fewer packaging errors and less wasted material (cardboard and plastic).
